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MANUFACTURING PROCESS

Design and Manufacturing of OCEAN 3 products is mainly based on foam core due either absorb cinetic energy for Foam filled Fenders or give buoyancy for Buoys and Floats. Cocoons are then encapsulated by togh composite coating to bring both Energy dissipation efficiency and rubbing resistance.

 Foam cores are thermobonded from high quality polythylen Foam of several densities : from rolls to manufacture cylindrical of spherical products, from plates for reaching squared or rectangular section products.

I - DESIGN & CALCULATIONS

All physical aspects are considered during the Design stage, in conjunction with the Project Managers and End User. Our ultimate goal is to manufacture a bespoke solution. All concepts and technical proposals are discussed freely, and can be exchanged early during the project time frame. We very often work on sensitive and discreet projects (e.g. MOD and Military) and guarantee full confidentiality.

 Etudes 01 Etudes 02 

For several years, OCEAN 3 have conducted many projects for unique and never-before-seen parts, but also for material pre-production. This has resulted in increased referrals ans series production. A pioneer in the field of Windfarm Boat fendering, we continue our development by providing high-quality products which are also lightweight, durable and maintenance free. In doing this, we improve safety during the transfer of Crew personnel. 

OCEAN 3 are highly knowledgeable and experienced in the behavior and control of flexible composite materials, subject to their constraints. Both in the fields of energy absorption and in buoyancy control, we innovate and develop prototypes combining different characteristics. Each function can be demonstrated by our calculations. Technical justifications of our designs and achievements may be submitted to the final user if necessary.

We work with materials suitable for use as appropriate to your specification.

 Etudes 03 Etudes 04 Etudes 05 

We systematically calculate density and specification of foam, hardness and coating thickness to meet your required need. The complexity of our products and theur price levels are adjusted accordingly.

The raw materials used garantee longevity as well as safety of Crew and equipment. Our products are also environmentally friendly. OCEAN 3 are engaged in local environmental monitoring plans to control and improve our impact on the immediate environment.

II - FOAM CORE

The foam core is thermo-laminated or bonded using only the best PEs available : 100 % closed cells, reticulated, cross-linked which come in rolls or block form. The foam is machined and meticulously shaped.

THERMOBONDING AND TOOLING OF FOAM BY ROBOTS

Mise en Forme 01 Mise en Forme 02

Mise en Forme 03 Mise en Forme 04

Mise en Forme 13

WORKBOAT FENDERING SYSTEMS

Mise en Forme 06 Mise en Forme 07 Mise en Forme 08

 Mise en Forme 08 Mise en Forme 10 Mise en Forme 12

Mise en Forme 05 Mise en Forme 07 Mise en Forme 12

 

III - METALLIC WORKSHOP

Our certified Workers can make steel structures (Axles for Fenders, frames for Buoys & Floats) to a required specification within our Factory. We subcontract surface treatments (e.g. special paint, hot dip galvanisation) to specialised partner Companies.

Chaudronnerie 11 Chaudronnerie 06 Chaudronnerie 16 

Chaudronnerie 13 Chaudronnerie 08 Chaudronnerie 09 

Chaudronnerie 14 Chaudronnerie 15

Chaudronnerie 02 Chaudronnerie 03 Chaudronnerie 04

chaudronnerie 12 Chaudronnerie 01 Chaudronnerie 07 Chaudronnerie 10 

 haudronnerie 05

 IV - COATING PROCESS

The foam core is then coated with our various Polyurethane formulations, by airless machines. The polyester or else (Polyamid or Aramid), textile fabrics are inserted in the coating whilst being sprayed. The final result is a highly abrasion resistant PU with 75 ShA to 95 ShA hardness, soft composite. The thickness is adapted to the use, from 1 to 50 mm. We offer a range of colours on request in addition of usual signaletic colours.

Proj 01 Proj 02 Proj 03

 Proj 04 Proj 05 Proj 06

Proj 07 Proj 08 Proj 09

V - FITING & ACCESSORIES

Once foam core being sprayed, it is brought to the finishing Department for the tools to be removed. Accessories are fitted in the most convenient way : glued, bolted or even welded. Floats, Buoys, and Fenders can be marked with your design/logos on simple request.

 Finition 01 Finition 02 Finition 0

Finition 04 Finition 05 Finition 06

Finition 07 Finition 08 Finition 09

VI - COATING BY CASTING PROCESS

Polyurethane can be casted to coat metallic inserts such as rolls, or specific products. It can be sprayed as well to improve chemical, tightness or abrasion resistance to the designed product.

 Coulée 01 Coulée 02 Coulée 03

Coulée 04 Coulée 05 Coulée 06

Coulée 07 Coulée 08 

VII - PACKAGING & DELIVERY

DAYLY DELIVERIES OVER THE WORLD

Planisphère Livraisons

STORAGE AREA FOR DAYLY SHIPMENTS

Expé 01 Expé 02 Expé 03

DIFFERENT MEANS OF SHIPPING

Expé 04 Expé 05 Expé 06

Expé 07 Expé 08

Expé 09 Expé 10

Expé 11 Expé 12

 

VIII - PRODUCTS INSTALLATION

FITTING ON SITE

 Installation 01 Installation 02 Install

Installation 04 Installation 05

Installation 06 Installation 07

WORKBOAT EQUIPMENTS

iNSTALLATION 08 iNSTALLATION 09

iNSTALLATION 10 Installation 11 Installation 12

Installation 13 Installation 14 Installation 15